Light Curtains and Guarding

Press barrier guarding and light curtains offer additional safety protection for operators and others near the press working area. Guarding enclosures can cover a specific area, partially surround the press or fully enclose the press in combination with interlocking access doors. Light curtains on the other hand, give workers the power to move around the press and access the working area comfortably as needed. This versatile safety feature forms an invisible barrier of light beams in a set area around the press or through an entry or exit area that if disrupted, automatically stops or retracts the press, depending on the condition. Take a look at a few examples of our presses equipped with light curtains and/or other press guarding features.

  • All
  • Air Presses
  • Air-over-Oil Presses
  • Force and Distance Monitoring
  • Hydraulic Presses
  • Impact Hammers
  • Turnkey & Automation Systems

20-Ton-Custom Pin-Deforming-Assembly-Press

Case ID: 13242
Issue: Press and tooling package to increase production time and efficiency for the bracket assembly
Resolution: Custom Air Hydraulics Model AH-20 Hydrapneumatic Press w/ Tooling Package and manual Feed system with part ejection system

5.5 Ton Air-Over-Oil Bearing Press with Custom Safety Features

Case ID: 13267
Issue: 5 ton press for bearing assembly; Press must have two-hand control for advance and retract of press cycle - Factory Safety Requirement
Resolution: Air Hydraulics C-300 Air-over-oil press with custom safety features

5.5 Ton Pump Housing Assembly Presses

Case ID: 13144
Issue: Design a press with minimum 3 tons of force and add barrier guarding for operator safety and create four identical presses.
Resolution: Four identical C-300 (5.5 Ton) Air-Over-Oil Presses with Light Curtains and Barrier Guarding

10-Ton Custom Turnkey Force & Distance Monitoring Press

Case ID: 12495
Issue: Provide a full turnkey solution to accommodate and successfully assemble all the intended pump housing models, with the ability to communicate with the end-user manufacturing software system. Machine to also needed to be equipped with press guarding and safety light curtains.
Resolution: Model SIG-400 Air-Hydraulics Force & Distance Monitoring Press designed with a custom slide platen fixture and interchangeable fixtures to accommodate all the various size pump housings. The control system was designed and set-up to communicate with the customer’s internal manufacturing software system to follow and adjust parameters according to each assembly process. Equipped with full press barrier guards & safety light curtains.

4-Ton Electric Impact Hammer with CP-9 Controls and Light Curtains

Case ID: 11108
Issue: Punch / stake valve body to hold the internal spool mechanism from coming apart. Machine to have the ability to cycle up to 30 cycles per minute and be guarded in a high production work environment
Resolution: A 4-Ton Model BS Electropunch (electric impact hammer) with enclosed barrier guarding and safety light curtains

Custom Designed 1 Ton 4-Post Air Press with Clamping Controls

Case ID: 9916
Issue: Apply and hold pressure on a 2-piece main antenna panel assembly for an extended period of time, while the adhesive between the two pieces cured
Resolution: Custom designed 1 ton, 4-post air press with movable middle platen, complete with two-hand actuated controls with pressure initiated clamping circuit and an adjustable time-out notification indicator

C-300 Press with Two-Hand Initiated Auto Cycle

Case ID:
Issue: Application required a maximum of 6,000 lb. of force to press and seat the bearing into the housing. Machine needed to cycle automatically and also needed to be equipped with proper safety guarding.
Resolution: 5.5 Ton Model C-300 Air-Hydraulics Press with two-hand initiated auto cycle, pressure initiated automatic ram return, press barrier guarding, and light curtains

Custom 10-Ton C-Series Air-Hydraulics Press

Case ID: 10418
Issue: The press needed to consistently generate up to 8 tons of force in a semi-cleanroom environment, protected from outside elements during the pressing process. It also needed the ability to be automatically cycled.
Resolution: Custom designed Model C-400 Air-Hydraulics Press with an enclosed interlock guarding, auto mode of operation, and an auxiliary air tank to accommodate any factory airline fluctuations.

1.0 Ton A-Series Air Press with Barrier Guarding

Case ID: 13008
Issue: Ability to consistently press a hinge shaft into the mating aluminum housing at the required depth. The process needed to be repeatable, so that the assembly was manufactured to its intended design. The customer also requested some additional safety features to accommodate their factory floor requirements.
Resolution: Air-Hydraulics Model 28-A Adjustable Air Press with Positive Downstop Adjustment, Pressure Initiated Auto Return, Pneumatic Dump Feature and Press Barrier Guarding

10-Ton Hydraulic Press with Special Electric Dual Opto-Touch Control Package

Case ID: 12181
Issue: Ability to control the pressing force in the first operation of the fastener assembly and then control pressing distance on the final operation of the fastener assembly.
Resolution: Outfit the press with a special Electric Dual Opto-Touch Control Package, Jog Control Circuit and Selectable Pressure/Distance Ram Return alongside a Custom Designed Guarding & Light Curtain Package

Custom Designed 2.5 Ton C-250 Air Over Oil Press

Case ID: 12680
Issue: Provide a more efficient solution for the installation of metal encased seals into light truck wheel hub assemblies
Resolution: A 2.5 ton air over oil press with an end of ram gas spring pressing tool and more

5.5 Ton C-300 Air-Hydraulics Press with Guided Die Set for Mold Ejection

Case ID: 12084
Issue: Provide a more efficient solution to eject the filtration elements from their mold cavity
Resolution: A custom design 5.5 ton air over oil press

15 Ton Force and Distance Monitoring Press for Automotive Assembly

Case ID: 11987
Issue: To provide process monitoring and verify that each part assembly was pressed together
Resolution: 15 Ton AH-Series Air Over Oil Press outfit with Force & Distance Monitoring including Data Collection

2.5 Ton Industrial Sheet Piercing Press

Case ID: 12731
Issue: Automate processes to puncture sheet metal multiple times for each unique part
Resolution: The press was integrated with an adjustable digital cycle counter

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